• 全国中文核心期刊
  • 中国科技核心期刊
  • 美国工程索引(EI)收录期刊
  • Scopus数据库收录期刊
张晋勋, 李博, 江玉生, 江华, 殷明伦, 孙正阳. 基于EDEM及Archard接触模型的砂卵石地层盾构刀具磨损特征研究[J]. 岩土工程学报. DOI: 10.11779/CJGE20230723
引用本文: 张晋勋, 李博, 江玉生, 江华, 殷明伦, 孙正阳. 基于EDEM及Archard接触模型的砂卵石地层盾构刀具磨损特征研究[J]. 岩土工程学报. DOI: 10.11779/CJGE20230723
基于EDEM及Archard接触模型的砂卵石地层盾构刀具磨损特征研究[J]. Chinese Journal of Geotechnical Engineering. DOI: 10.11779/CJGE20230723
Citation: 基于EDEM及Archard接触模型的砂卵石地层盾构刀具磨损特征研究[J]. Chinese Journal of Geotechnical Engineering. DOI: 10.11779/CJGE20230723

基于EDEM及Archard接触模型的砂卵石地层盾构刀具磨损特征研究

基于EDEM及Archard接触模型的砂卵石地层盾构刀具磨损特征研究

  • 摘要: 为揭示砂卵石地层土压平衡盾构典型刀具的磨损特征,指导该地层中盾构刀具的设计、布置等关键问题,通过室内三轴试验和EDEM数值仿真结果,标定了砂卵石土接触参数,构建了砂卵石地层盾构三维离散元数值掘进模型。基于Archard Wear接触模型,可视化了砂卵石地层土压平衡盾构中典型刀具(楔犁刀、刮刀)的磨损特征,并依托北京新机场“磁各庄~1号风井”盾构区间刀具磨损实例进行验证。研究表明:1)以犁松原状砂卵石土为目的的楔犁刀具是掘进主切削刀具,磨损量较大,表现为刀头合金表面以及刃角处连续的摩擦磨损形式;2)以剥落输排为目的刮刀受同轨迹半径上楔犁刀的保护,磨损量较小,主要表现为刀身迎土面以及刀头合金表面随机的点蚀磨损;3)刀盘径向刀具磨损量逐渐增大,同轨迹上高刀对低刀的磨损有保护作用,刀盘径向刀具和环向刀具的“梯次化”布置可延长单次连续掘进距离。

     

    Abstract: In order to reveal the wear characteristics of typical EPB shield cutters in sand–pebble stratum and guide the design and layout of shield cutters in this stratum, the contact parameters of sand–pebble soil were calibrated through indoor triaxial shear test and numerical simulation results of EDEM, and the 3D discrete element numerical tunneling model of shield in sand–pebble stratum was constructed. Based on the Archard Wear contact model, the wear characteristics of typical rippers and scrapers in soil pressure balance shield tunneling in sand–pebble stratum were visualized, and engineering verification was carried out through an example of cutting tool wear in the shield tunneling section of the Beijing New Airport Line 06 section from Cigezhuang Station to NO.1 air shaft. Research has shown that: 1) The rippers aimed at plowing loose the undisturbed soil are the essential cutting tools with an excessive wear, and the manifestation is continuous friction and wear on the alloy surface of the cutting head and at the blade edge. 2) The scraper for the purpose of stripping and discharging is protected by the ripper on the same trajectory radius, and the wear is relatively small, mainly manifested by random pitting wear on the soil facing surface of the cutter body and the alloy surface of the cutter head; 3) The wear of radial cutters on the cutterhead gradually increases, and high cutters on the same trajectory have a protective effect on the wear of low cutters. The gradient arrangement of cutters can extend the single continuous excavation distance and improve the efficiency of shield tunneling in sand–pebble stratum.

     

/

返回文章
返回