黏性地层面板式土压平衡盾构刀盘泥饼堵塞试验研究
Experimental study on clogging of cutterhead for panel earth-pressure-balance shield tunneling in cohesive strata
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摘要: 面板式土压平衡盾构机在黏性地层中掘进时刀盘容易出现结泥饼问题,泥饼形成后会覆盖刀具、堵塞刀盘开口,从而降低刀盘的掘进效率,甚至使得盾构机完全丧失掘进能力,给盾构隧道施工带来严重影响。首先介绍了刀盘与土颗粒之间的黏附机理,通过自制的面板式刀盘掘进模拟装置开展了室内试验,研究了盾构掘进速度和刀盘扭矩的变化规律及其与刀盘堵塞之间的相关关系。研究表明:刀盘堵塞是一个连续渐进的过程,土颗粒首先在刀具密集处黏附聚集,然后逐渐扩大形成泥饼;泥饼形成后会覆盖刀具,降低刀具对地层的贯入度,并堵塞开口,降低渣土通过效率;在掘进参数上面主要体现为刀盘扭矩增大、盾构掘进速度减慢、排土顺畅度降低;刀盘开始结泥饼后,刀盘扭矩的增长符合三次多项式函数关系,掘进速度呈指数型降低;试验同时表明,土体含水率对刀盘结泥饼及堵塞具有显著影响,当其接近塑限时,泥饼最容易形成,盾构掘进效率最低,刀盘开口堵塞风险最大。研究成果对于评估黏性地层面板式土压平衡盾构掘进刀盘结泥饼及堵塞的风险具有借鉴意义。Abstract: The panel EPB shield machine is prone to mud cake problems when excavating in clay ground. The cutters will be gradually covered by the mud cake, and the opening of the cutterhead will be clogged. The tunneling efficiency will be reduced and even the shield machine will completely lose its tunneling capacity. Thus, the mud cake poses great influences to shield tunnel construction. The adhesion mechanism between the cutterhead and the soil particles is introduced. The indoor tests are conducted by using the self-made panel cutterhead excavating simulation devices. Changes of cutterhead-driving speed and torque are studied, and the relationship between these parameters and the clogging of cutterhead is revealed. The research results demonstrate that the cutterhead clogging is a gradual process. The soil particles adhere to the cutters first and then gradually expand to form mud cake. The mud cake will cover the cutters and reduce the penetration and block the opening, reducing the efficiency of discharging. The influences of mud cake is mainly reflected in the increase of cutter head torque, the slower tunneling speed and the lowering of the smoothness of discharging. When the mud cake begins to form, the increase of cutter torque accords with the cubic polynomial function, and the tunneling speed is exponentially reduced. The water content of soil has a significant effect on the formation of mud cake and clogging of the cutter head. If the water content approaches the plastic limit, the mud cake will form easily, the shield tunneling efficiency will be minimized, and the risk of clogging is the highest. The research results are of great significance in assessing the risks of mud cake and clogging of cutterhead of panel EPB shield tunneling in clay ground.